Features

LB3000 Asphalt Batching Plant is a new type of product developed and producted by our company in accordance with the needs of the market after absorbing the international advanced technology.It adopts a modular structure, fast transportation and convenient installation,compact structure,small occupation area and high cost performance.The total installed power of the device is low, saving energy, can create considerable economic benefits for the user. It has the advantages of accurate measurement, simple operation and stable performance,and fully meets the requirements of highway construction and maintenance.

 

            asphalt-mixing-plant-drawing

 

 

1. The asphalt mixer uses the high strength wear-resistant materials which increases the service life; 
2. The installation of first-lever cyclone dust filter and second-lever water filter systems, together with negative-pressure dustproof design of the plant body, substantially save investment costs for customers due to their superior economy as well as practicality;
3. The linear-mode vibrating sieve is driven by imported vibration motor which helps improve the screening efficiency and reduce the plant failure frequency.
4. The aggregate elevator is lifted by plate chain, which not only raises the service life of the hoisting machine but improves the running stability;
5. Optimized chain board type drying drum makes the drying system more effective and stable;
6. Overall modular design makes it fast and convenient to transport and install;
7. Full automatic computer/man control system with a self-diagnosis and feedback program guarantees an easy and safe operation.

 

Drying System

Drying system is the key part of the whole equipment, its drying ability affects the mixing capacity directly, the aggregate temperature can directly affect the finished product temperature, the drying efficiency influence the fuel consumption greatly. Therefore the design of structure rationality is very important.

Drying system includes drying cylinder, main burner and fuel feeding sytem. There are four gear reducers connected to four friction wheels by cross head univesal shaft to drive the drier, with the advantages of installation deviation compensation, high driving efficiency, stable dricing and so on. The external insulating  layer and the specially designed blades ensure that maximum heat is transfered to the aggregate. The thermal efficiency is high and the exhaust temperature at the end of the cylinder is below 120 degree. The world advanced burner is adopted. The usable fuel includes diesel, heavy oil, residual oil, gas, coal and so on. Another alternative burner developed by ourselves has the same performance with 8:1 adjusting rate, economical efficiency and adaptability with the former. All components of the advanced infared temperature measuring and controlling syystem are imported from famous overseascompanies to ensure the temperature control accuracy and reliability.


Drying System                                                                            Burner                                                                       Control System    

drying drum  burner    QQ截图20180822143556

 

 

Dust Collecting System

German techniques are adopted to combine the two-level dust collectors in order to save the floor space specially designed first-stage inertial dust separator has the simpler structure and the higher efficiency. The bag dust collector is designed with the flat bags. The structure is compact and the dust can be easily cleaned out. The filter bags are made of the fire-resistant material, which can satisfy the requirement of environmental protection standard. 

The high-low temperature alarm device and the automatic flame out device for too high temperature are designed in the control system. The unique designed blow back system and other special design ensure the dust removal system to work reliable.



 

                                                                                                                                             

              

                                                     


 

Specification


Model LB3000
Main Parameters Capacity(t/h) 240
Total Power(kw) 590
Noise(dB) ≤70
Voltage 220V/380V-50HZ(Adjustable)
Cold Feeder Cold Bin() 5*10
Belt Feeding Capacity(t/h) 260
Belt Width(mm) 800
Feeding Belt Adjustment Mode Frequency Invertor
Drying System Drying Capacity(t/h) 260
Dryer Drum Size(mm) Φ2750*9000
Drive Motor Power(kw) 4*22
Fuel Diesel, Heavy Oil, Fuel Oil, Coal, Nature Gas
Coal Burner Max Burning Amount(kg/h) 3600
Oil Burner Max Burning Amount(kg/h) 300-1400
Power(kw) 3150-15630
Dust Collecting System Primary Gravity Dust Collector Cyclone Dust Collector, Volute Casing Collector
Baghouse Dust Collector Filter Area() 896
Filter Bag NOMEX (USA. DuPont)
Air Emissions ≤20mg/Nm³
Air Black Ringelmann
Blower(m³/min) 1600
Mixing Tower Hot Aggregate Elevator Type Chain Elevating
Capacity(t/h) 260
Vibrating Screen Screening Decks 5
Screening Area( ) 24.2
Hot Storage Bin Quantity 5+1
Capacity( ) 40
Mixer Mixer Capacity(kg) 3000
Type Double Axis Forcing Stirring Batch Mixer
Mixing Period(s) 45
Mixing Power(kw) 2*45
Weighing System Hot Aggregate:±0.5%; Bitumen: ±0.25%; Filler:±0.2%
Bitumen Supply System Heating Type Electric Heating/Hot Oil Heating System
Bitumen Pump Screw Pump Injection Type
Discharge Amount of Bitumen(L/min) 900
Bitumen Tank( ) 3*40
Fuel Tank Optional
Filler Supply System Filler Tank Optional
Screw conveyor Capacity(t/h) 36
Hot Mix Storage Silo Bottom Placed/Side Placed 40t/60t/80t, Optional
Pneumatic System Air Compressor Screw Air Compressor
Air Storage Tank 600L---2000L Optional
Control System Fully Automatic Computer Control(IPC+PLC+MONITOR+LASER PRINTER+AIR CONDITIONER)

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